Introducing Robotic Layer Forming: Redefining Robotic Palletising

What is a Robot? A robot is any automatically operated machine that replaces human effort, though it may not resemble human beings in appearance or perform functions in a humanlike manner. Robotics, by extension, is the engineering discipline that focuses on designing, constructing, and operating robots.

Redefining What a Palletiser Can Be

For decades, the industry has associated robotic palletising with robotic arms, but automation is about more than just articulated movements—it’s about efficiency, precision, and smart engineering. At Fibre King, we are redefining what a robotic palletiser can be with our Robotic Layer Forming (RLF) Palletisers, a cutting-edge approach to automated palletising solutions that challenges traditional industry perceptions.

What is Robotic Layer Forming?

Robotic Layer Forming (RLF) is an innovative approach that leverages advanced automation and control systems to achieve superior palletising performance. While traditional robotic arms are well-known, RLF technology expands the definition of robotic palletising by integrating precise layer formation, compact modern designs, and smart connectivity across a versatile range of systems tailored for different applications and production speeds.

At Fibre King, we have been engineering palletising solutions for over 50 years. By introducing RLF technology, we are unifying our entire palletiser range under a new concept that recognises the intelligence, efficiency, and automation built into both mechanical and robotic arm solutions, all of which are robotic systems designed for different operational needs.

The Benefits of Fibre King RLF Palletisers

Our RLF Palletisers are designed with industry-leading features to optimise performance and user experience:

Human Machine Interface – Our 10-inch HMI screens provide real-time diagnostics, fault detection, and troubleshooting insights, reducing downtime and improving operational efficiency. They also enable seamless connectivity, allowing operators to monitor and adjust settings remotely, enhancing system integration within the production line.
Ease of Operation – Intuitive controls allow operators to quickly adapt, minimising training requirements and maximising productivity.
Increased Control – Operators can fine-tune system parameters and monitor performance in real-time, ensuring consistent output.
Enhanced Layer Formation – Our solutions square the entire layer before palletising, creating uniform and stable pallet stacks.
Customised Solutions – Every RLF Palletiser is tailored to specific site layouts, production speeds, and product handling requirements.
Reliability = Performance – Designed for long-term performance. Robust and simple systems provide years of reliable operation.
Easy Access & Maintenance – Thoughtfully designed for quick access to key components, seamless system integration, and simplified routine maintenance to minimise downtime.
Australian Manufacturing & Local Support – As an Australian company, Fibre King manufactures local parts and has a dedicated local service team. This ensures faster breakdown assistance, easy access to spare parts, and reliable support for ongoing maintenance needs.

Commitment to the Right Solution

There is often an industry bias that assumes that robotic arm solutions are inherently superior for palletising. While they can be in some cases, they are not always the most effective or efficient choice. If we consider the definition of robots, it becomes clear that our mechanical palletisers also fit within this category. Robotics isn't limited to robot arms—automation and precision engineering in palletising systems also embody robotic principles.

Fibre King is the only company in Australia that offers both mechanical and robotic arm palletising solutions, ensuring we deliver the optimal system for every application—free from bias.

Key factors to consider when selecting a palletising solution:

Space Constraints – Mechanical palletisers often require a smaller footprint compared to robotic arms.
Production Throughput – RLF solutions can handle a wide range of speeds while maintaining accuracy and stability.
Operational Accessibility – Mechanical systems allow easier access for maintenance and servicing.
Cost Efficiency – Lower initial investment and reduced long-term maintenance costs compared to robotic arms.
Product Handling – Mechanical systems are better suited for products that are difficult to grip or require precise stacking.
Flexibility – While robotic arms can be reprogrammed for different SKUs, their flexibility is often limited by end-of-arm tooling constraints. RLF technology ensures adaptability without complex modifications.

A Complete Robotic Palletising Solution

Fibre King's RLF Palletisers are built to offer smarter, more efficient, and fully customisable palletising solutions. Whether your facility requires a compact system, integrated connectivity, or multi-line flexibility, our RLF technology ensures optimal results.

Our RLF Palletiser Range:

- Little Pal Cobot – Robot Pick and place Palletiser

- CMP – Compact Gantry Robot Palletiser

- CP20-60 – Robot Layer forming Palletisers

- Robot Arm Palletisers (Pick and place, Full Layer)

- Active 150 – High Speed Robot Layer Forming Palletiser

Elevate Your Packaging Process with our RLF Palletisers

At Fibre King, automation is about delivering the right solution for every application. Our RLF Palletisers redefine the industry standard by offering advanced, efficient, and highly adaptable palletising solutions.

Reach out today to discover how Fibre King's RLF Palletisers can transform your operations with innovation, flexibility, and reliability.